Rising lide lighting-Induction lamp whole industrial chain and profession production base
TIME：2021-08-14 16:26:35
The induction lamp integrates light, electricity, and magnetic technologies. It is a new illuminant that represents a high light effect, long-term use and high color rendering in future development. It shows a great market prospect and limitless potential. Due to the unidentified belonging of intellectual property, many small enterprises used to fabricate products in little size and quantity with low-quality, which greatly affected low awareness, acceptance and promotion of large-scale.
The 6-year-long dispute between Shanghai Hongyuan and OSRAM upon the patent lawsuit or intellectual property right won the assurance and support in law. What’s more, it won the credit of clients towards the enterprise brand and products quality. “Trust” strengthens the consumption willingness, so regular clients and dealers of over 150 countries began to actively negotiate with Hongyuan for business. As a result, the sales volume increased miraculously, which led to a broader way to develop. To meet the large demand of clients, Hongyuan injected 0.5 billion RMB and built Jiangsu Lide Lighting Industrial Base, which is rather rare in the induction industry. Lide base owns the most professional management and advanced equipment in the industry. Although the orders increase extraordinarily in a short period, workers in the workshop are still in order.
However, these should have been fulfilled years ago. In 2005, DISCOVERY Channel, the most high-quality documentary TV program, and the TV brand with the most issuing volume in the world, reported Shanghai Hongyuan and its induction lamps in over 160 countries and regions. The dispute with OSRAM confined the rapid development pace. Now, the block is removed, more than ten years’ industrial experience and strength are finally set free. Shanghai Hongyuan immediately undertook the Lide base and finished the arrangement of the induction lamp whole industrial chain with the most advanced, largest-scale and automatic production and R&D devices, which aimed at breaking the chaotic industrial pattern and lead to a sound and steady development momentum for the induction light industry.
Based on the products quality, the large-scale and automatic whole industrial chain safeguard the delivery term. The Hongyuan U8 system is especially designed according to the products’ features information of all departments via the scientific and uniform basic coding system and informationalized platform. After the orders come to workshop, the light workshop, electrics workshop, light workshop and assembly workshop join hands and quickly and accurately finish the tasks thanks to remove the quality problems resulted from unskilled interventions, errors and negligence so as to assure the products stability and quality reliability.
The vertical integration of induction lamp whole industrial chain makes it possible to research and develop the core part ballast, PCB, bubble and tube, illuminant to lamps specialized for induction lamps, starting from a tiny wire part to the whole production line will be fixedly controlled by the automatic regulation and quality system within Hongyuan.The whole industrial chain is equipped with automatic production devices. “Ensure 100% products quality” is frequently spoken to base employees by Chairman Li Weide. In addition, the integration of products removes the outsourcing costs, which greatly increases the price flexibility and brings good circulation of advanced manufacturing industry in structuring the cost advantage.
The light workshop mainly produces illuminants including powder rolling, exhausting, electric welding, flushing, matching, being all of these tasks completed by machines. The electrics work produces ballast, PCB parts, which is a dust-free workshop and adopts ten-thousand-level standards and is equipped with the leading world-class devices. The process of wire bonding and glittering is completed automatically, which adopts image recognition via camera in order to ensure highly-accurate and quick production. Lamps workshop are specialized for producing illuminants and ballast for induction lamps which further optimize the induction lamp advantages. Finally, the assembly workshop finishes the whole products assembly. After the automatic burn-in line and automatic digitalized inspection line, products will be stored in a warehouse with standardized packaging after a qualified quality check-up. In order to fully improve the operation efficiency, with the help of a reasonable arrangement of warehouse, the loading and unloading activities, and the carrying are finished by a machine and fulfill the automatic warehouse management by means of standard coding technologies.
The intellectual property right explicitly belongs to Shanghai Hongyuan. As a consequence, the Hongyuan induction lamps can be sold in world markets without any trouble. Hongyuan is ready for this great opportunity and challenge. Products made in Hongyuan are reliable on the ground that the whole industrial chain production strictly controls the products quality and automatic and large-scale devices safeguard the delivery term.
In 2005, DISCOVERY Channel, the most high-quality documentary TV program, and the TV brand with the most issuing volume in the world, reported Shanghai Hongyuan and its induction lamps in over 160 countries.
Lide Lighting Industrial Base- induction lamp whole industrial chain professional production base
Automatic burn-in line of induction lamp
Assembly line of assemble workshop in sub-region Burn-in line output monitoring system
Light automatic matching machine in light workshop
Electronic components automatic assembly line in electronics workshop
Chip automatic packaging in dust-free workshop precise instruments in electronics workshop
Light casting machine in light workshop warehouse: 1st warehouse
Logistics storage loading and unloading platform